Process-related characteristic–based topography evaluation of wear conditions on grinding wheels

Abstract Non-productive auxiliary processes affect the single part and small badge production of milling tools. The key process grinding is inevitably linked to conditioning process. time demand those steps decreases overall productivity manufacturing However, today machine operator decides on cycles individually by use experience. Until today, there no objective data based approach available that supports initiation these or adaption itself in order improve its efficiency. For this purpose, a process-related topography evaluation method wheel surface developed within study. measurement, an optical laser triangulation used. measurement system implemented into common tool tool. In addition, characteristic values are defined show wear conditions Moreover, summarized database conditions. can save dressing resources, times minimizes scrap parts. adaptation targeted launch be enabled. novel characteristic-based creates opportunity enhance life wheels up 30% without losing productivity.